Welding robot-Robotic Welding Solutions

What is a welding robot?

The welding robots are industrial robots engaged in welding. According to the International Organization for Standardization (ISO) definition of standard welding robots. An industrial robot is a robot with three or more programmable axes. It uses programming software to achieve many functions. The mechanical interface of the last axis of the industrial robot can connect to a flange. It can connect to different tools or end effectors to suit different purposes. So, a welding robot is a device that connects a welding gun to an industrial robot.

What are the classifications of welding robots?

There are many ways to classify welding robots. The motion control function of the actuator. It can divide into point position type and continuous track type. According to the program, input mode divides into two types: programming input type and teaching input type. There are four types according to the movement form of the base. The rectangular coordinate base can move along three rectangular coordinates. The cylindrical coordinate base can perform lifting, rotating, and telescopic actions. The spherical coordinate base can rotate, pitch, and expand. The articulated base has many rotating joints.

TIG welding robot
TIG Welding Robots
MIG welding robot 1
MIG Welding Robots
laser welding robots
Laser Welding Robots

Advantages

Stabilize and improve the welding quality. Which can reflect the welding quality in numerical form

Improve labor productivity

Improve the labor intensity of workers and work in harmful environments

Reduce the requirements for workers' operating skills

What are the welding methods?

Arc welding robots use gas shielded welding methods (MAG, MIG, TIG). Because the robot adopts digital control, and the welding power adopts analog control. So it is necessary to add an interface between the welding power supply and the control cabinet.
 

Why choose our welding robot?

Our machine has lower prices, small investments, and great returns​

The machine has stable performance, low failure rate, and low maintenance cost​

Fast welding speed, the greatest welding speed can reach 10-15m/s. Can work for 24 hours​

The welding process can adjust according to requirements. There are many options for configuration​

What is the price?

It is difficult to give an accurate price. But the price of a complete robotic welding solution is between $60,000 and $17,0000, depending on your choice. Remember, your investment in welding robots is worthwhile. Because it is efficient than other welding methods.
 

What are the factors that affect the price of welding robots?

Parameters

There are many factors that affect the price of welding robots. Such as range, welding process, repeat, and payload. Contact us to determine the material, size, and welding speed of the workpiece. We will provide a complete solution for you.

Selection of welding power source and torch

The welding power source and torch need to be selected according to the welding process (TIG, MIG, etc.). The power of the welding power source also affects the welding speed. Of course, you only need to tell us the material, size, and target welding speed you need to weld, and our technicians will provide you with the corresponding machine and robotic welding solution.

Selection of welding positioner and welding fixture

Because the welding accuracy of the welding robot has a lot to do with the rotation accuracy of the welding positioner. So the higher the rotation accuracy, the higher the welding accuracy. The higher the accuracy of the positioner, so the higher the price. Welding fixtures generally vary in price according to the size of the workpiece. Of course, you can also make welding fixtures yourself.

Selection of welding robot manufacturers

Because different welding robot manufacturers will provide different services. So the prices of welding robots will also vary.

What is the working principle of a welding robot?

The basic working principle of the welding robot

Because the basic working principle of the robot is teaching reproduction. So, the welding robot can guide and operated according to the actual tasks of the user. The robot remembers the position in directing the course of each action. Such as posture, motion parameters, and welding parameters. It can generate a program that performs all operations. After completing the teaching, only need to give the robot a start command. The welding robot will complete all operations according to the teaching actions. The welding robot can also program the welding robot through offline programming software. It is much more convenient than using teaching replay.

The working principle for the new type of welding robot

The new type of welding robot has a certain degree of intelligence. It can perceive the environment to a certain extent through sensing means (tactile, force, vision, etc.). Appropriate feedback control of the work content based on the sensed information. For example, adjust the moving speed, welding posture, and whether to end welding, etc.
These industrial robots belong to the second generation of industrial robots.

Which industries are welding robots used in?

It is the most used in manufacturing. Because the workpiece that the user needs to weld is very complicated. Thus, the requirements for welding robots are also very high. The industry trend of using robots is becoming more and more obvious.

How does the welding robot operate?

The welding robot needs to be programmed

The robot uses demonstration teaching for programming. Demonstration teaching is to produce a new program structure. We need to teach the welding robot through the teaching box. The welding robot control by the teaching box. Perform actions according to the specified coordinates or joints. Under the operation of the operator, the robot moves to the required target point.

Repeatedly adjust the welding robot motion commands

When the teaching point determined valid, the robot arm will produce motion commands. The robot will record the current position of each axis and generate motion commands. At this moment, only need to record the position of each axis. In this way, the coordinate values of the robot in other azimuth coordinates can count. The program generated by demonstration teaching needs to test. Check and debug the program based on the test results. It needs to go through many times of repeated debugging to get a good welding effect.

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